Thermoforming is a manufacturing process where a plastic sheet is heated to a pliable forming temperature, formed to a specific shape in a mold, and trimmed to create a usable product. The sheet, or "film" when referring to thinner gauges and certain material types, is heated in an oven to a high-enough temperature that permits it to be stretched into or onto a mold and cooled to a finished shape.
Vacuum forming falls under the category of thermoforming. A plastic sheet is heated to pliability then a vacuum is created between the softened sheet of plastic and the mold which results in a 3D replication of the mold surface. The process of vacuum forming has been in use since the 1930's due to its favorable manufacturing characteristics.
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